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U12 Bluebird, Pintara & Stanza => maintenance issues => Topic started by: LC_TRX on Nov 22, 2010, 01:50PM

Title: soft brake pedal and no brakes
Post by: LC_TRX on Nov 22, 2010, 01:50PM
shit its been ages since ive been on here!!!

anyway, started the car for the first time in 10 or 11 months today (much to the resident spiders disaproval) and drove it a short way down the street before realising i had absolutely zero brakes. slammed on the handy and reversed it up the driveway. topped up the brake fluid and the pedal got slightly more feeling but still no effective braking. sat there pumping the brakes for a couple of minutes but to no avail.
do i just need to let it sit for a while whilst the fluid re-enters the lines or is there a more serious problem at hand i.e the master cylinder or brake booster???
Title: Re: soft brake pedal and no brakes
Post by: Jecks on Nov 22, 2010, 02:05PM
sounds like your booster is fucked...
Title: Re: soft brake pedal and no brakes
Post by: LC_TRX on Nov 22, 2010, 02:44PM
farkin sick!!!!! off to the wreckers, level of difficulty on replacing it??

oh and any difference between ka and ca boosters?
Title: Re: soft brake pedal and no brakes
Post by: Jecks on Nov 22, 2010, 05:46PM
on a scale of 1 -5 id say about a 2.5.
Yea KA and CA boosters are different.
Title: Re: soft brake pedal and no brakes
Post by: dozer on Nov 22, 2010, 05:47PM
if not the booster, more likely the master cylinder i would have thought??
Title: Re: soft brake pedal and no brakes
Post by: Kranzy on Nov 22, 2010, 10:14PM
When you say you had to top up the fluid, how low was it? I would say if air has entered the system you would need to bleed the system.

If you only had to top it up a small amount, not enough to let air in then I would check all lines and calipers for signs of leaking and if there are no visible leaks I would suggest master cylinder. Rebuild kits can be bought fairly cheaply now.
Title: Re: soft brake pedal and no brakes
Post by: LC_TRX on Nov 22, 2010, 11:03PM
the fluid reservoir was completely dry, i was starting to think it may be air in the lines too.... might try bleeding them tomorrow, not much to lose i guess. really dont wanna have to rebuild the master cylinder or replace the booster for that matter.
Title: Re: soft brake pedal and no brakes
Post by: Kranzy on Nov 22, 2010, 11:16PM
It won't be the booster I wouldn't think.

With the reservoir being completely dry I would put money on there being air in the lines. Do a full bleed, refer to the service manual if your unsure how to do it and see what it's like then. Make sure you remember to keep your eye on the level as you don't want to get half way through, not fill it up and have to start all over again.
Title: Re: soft brake pedal and no brakes
Post by: LC_TRX on Nov 22, 2010, 11:41PM
cheers kranzy, i'll give it a go tomorrow, any little tricks i should be aware of when performing the surgery?? do you still have the custom blue pinny??
Title: Re: soft brake pedal and no brakes
Post by: Vithy on Nov 23, 2010, 02:20AM
Start from the furtherest caliper from the brake master and work ur way closer. But as mention before refer to service manual.
Title: Re: soft brake pedal and no brakes
Post by: Kranzy on Nov 23, 2010, 07:54AM
Pretty much as vithy mentioned.

Yeah still have my blue pinny. Still a work in progress too, always will be I think.
Title: Re: soft brake pedal and no brakes
Post by: Dragon on Nov 23, 2010, 10:08AM
according to the fsm..
"Bleed air  according  to  the  following  procedure.
Left rear +  Right  front +  Right rear +  Left  front."
Title: Re: soft brake pedal and no brakes
Post by: LC_TRX on Nov 23, 2010, 02:33PM
i didnt find those instructions in the fsm....
Title: Re: soft brake pedal and no brakes
Post by: LC_TRX on Nov 25, 2010, 12:08AM
correction: i did end up finding those instructions. admission: i didnt actually follow them.

bleeding brakes is really a piece of piss, i had no dramas at all and the brakes seem alomst perfect (although not quite as responsive as i remember) atleast i can stop now though.
Title: Re: soft brake pedal and no brakes
Post by: LC_TRX on Nov 25, 2010, 04:48PM
so ive now noticed that there is a fairly substantial leak coming from the brake booster. from what ive read this is common enough, is there a quick fire solution or is a replacement/reco in order?? not really keen to be topping the fluid up every time i wanna drive it.
Title: Re: soft brake pedal and no brakes
Post by: Kranzy on Nov 25, 2010, 05:25PM
Buy a rebuild kit for your master cylinder.
Title: Re: soft brake pedal and no brakes
Post by: LC_TRX on Nov 26, 2010, 01:45AM
kranz you think it might be the MC rather than the booster? i had wondered if it was the stopper cap where the MC joined the booster which had deteriorated... i'll try and pull it all apart tomorrow and check it out. might try and take some pics too.
Title: Re: soft brake pedal and no brakes
Post by: Kranzy on Nov 26, 2010, 07:13AM
The booster doesn't hold any fluid, is the leak coming from behind the booster or between the booster and master cylinder?

I had a leak between the two, rebuilt my master cyl and all good now. Was a while ago but I think I paid around $80 for the rebuild kit.
Title: Re: soft brake pedal and no brakes
Post by: LC_TRX on Dec 1, 2010, 01:37PM
where did you pick the rebuild kit up from?? i asked repco and they said $150! stuff that!
Title: Re: soft brake pedal and no brakes
Post by: Kranzy on Dec 1, 2010, 04:04PM
Don't remember where I got it from. Try brake shops before repco, there is one in slacks creek, can't remember the name. Yellow pages and a few phone calls will give you an idea on pricing.
Title: Re: soft brake pedal and no brakes
Post by: BRUCE-TI on Dec 1, 2010, 07:52PM
I am pretty sure that when I had my master cylinder redone, it was only about $80 bucks and got it back a couple of hours later from my local brakes place. 

It is definately is a master cylinder problem.  It is an easy fix, Just a pain in the arse to bleed afterwords though.